Nickel-based Alloy Composite Plate

18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

Nickel-based Alloy Composite Plates are engineered to enhance specific characteristics such as high-temperature resistance, corrosion resistance, and mechanical strength, making them ideal for demanding industrial applications.

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Overview of 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

Composition: Nickel alloy composite plates typically involve a layer or layers of nickel alloy bonded with other materials like ceramics, superalloys, or polymer composites. The combination aims to leverage the strengths of each component, resulting in a plate with superior properties compared to its individual parts.

Manufacturing Process: Fabrication methods for these plates may include hot pressing, explosive bonding, or advanced welding techniques to ensure a strong bond between the different materials while preserving their respective properties.

Features of 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

  1. High-Temperature Resistance: Nickel alloys inherently possess excellent heat resistance, and when combined with appropriate composite materials, these plates can withstand extreme temperatures without losing their structural integrity.

  2. Superior Corrosion Resistance: Nickel alloys are well-known for their corrosion-resistant properties, which are further enhanced when combined with corrosion-resistant composites, making these plates ideal for use in corrosive environments.

  3. Enhanced Mechanical Properties: The composite structure can result in improved strength, stiffness, and toughness compared to conventional nickel alloys, allowing for thinner sections without compromising performance.

  4. Thermal Stability: Nickel alloy composite plates exhibit excellent thermal stability, maintaining their dimensions and properties across a wide temperature range.

  5. Customizable Properties: By altering the composition and layering of materials, manufacturers can tailor the properties of the composite to meet specific application needs, such as wear resistance or electrical conductivity.

18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

(18650 Copper-nickel busbar 2*8 copper-nickel composition sheet)

Parameters of 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

An 18650 copper-nickel busbar with a 2*8 copper-nickel composition sheet refers to a specific type of electrical conductor used in battery connections, particularly in lithium-ion batteries, such as those found in electric vehicles or portable devices. Here’s a breakdown of the key parameters:

1. **Battery Cell Size**: 18650 is the standard cell size, which stands for 18mm in diameter and 65mm in length. These cells are cylindrical and commonly used in rechargeable lithium-ion batteries.

2. **Busbar Material**: Copper-Nickel (CuNi) is a combination of copper and nickel, often used for its electrical conductivity, corrosion resistance, and cost-effectiveness compared to pure copper. The “2*8” refers to the number of parallel copper-nickel strips (or phases) that make up the busbar.

3. **Composition Sheet**: A composition sheet indicates that the busbar is made up of multiple layers or strips of different materials, with copper and nickel being the primary components. The exact percentage of each metal may vary depending on the manufacturer’s specifications and desired properties.

4. **Current Capacity**: The 2*8 configuration allows for higher current handling capacity compared to a single strip, as it distributes the load across multiple paths. The actual current rating will depend on the thickness and cross-sectional area of the individual strips.

5. **Temperature Resistance**: Copper-nickel has good thermal conductivity, but its performance may degrade at high temperatures. The specific temperature limits would be provided by the manufacturer based on the alloy composition and manufacturing process.

6. **Mechanical Strength**: Copper-nickel busbars are relatively strong and durable, but they can be susceptible to deformation under heavy mechanical stress. The strength and flexibility of the composition sheet will also depend on the manufacturing process.

7. **Weight and Size**: The dimensions of the 18650 CuNi busbar will vary slightly based on the manufacturer, but it will generally be designed to fit within the standard 18650 battery cell housing.

8. **Environmentally Friendly**: Copper-nickel alloys are considered more eco-friendly than pure copper due to their lower material usage and recycling potential.

To get exact technical specifications like weight, dimensions, current rating, and other details, you would need to consult the datasheet or contact the manufacturer.


(18650 Copper-nickel busbar 2*8 copper-nickel composition sheet)

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FAQs of 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet

Q: What are the common applications of nickel alloy composite plates?
A: These plates find extensive use in industries like aerospace, power generation, petrochemical, and chemical processing due to their ability to withstand high temperatures, corrosion, and stress. Applications include turbine components, heat exchangers, chemical processing equipment, and high-temperature fuel cell components.

Q: Is 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet cost-effective?

A: While initial costs may be higher than some conventional materials due to the complexity of manufacturing and the use of premium materials, their longevity, reduced maintenance requirements, and improved performance in harsh conditions often justify the investment over their service life.

Q: How is 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet fabricated to ensure quality?
A: Quality control during fabrication is crucial. Techniques like non-destructive testing (NDT) like ultrasonic inspection, X-ray, or magnetic particle testing are employed to ensure bond integrity and absence of defects. Material certification and traceability are also maintained.

Q: Is 18650 Copper-nickel busbar 2*8 copper-nickel composition sheet difficult to machine or work with?
A: Due to the hardness and toughness of nickel alloys and the composite structure, machining and fabrication may require specialized tools and techniques. It’s important to work with experienced fabricators familiar with these materials.

Q: Can 18650 Copper-nickel busbar 2*8 copper-nickel composition sheetX be repaired or refurbished?
A: Yes, depending on the extent of damage and the composite structure, repair or refurbishment may be possible. However, it’s essential to consult with experts to determine the most appropriate repair method to maintain the integrity of the composite.


(18650 Copper-nickel busbar 2*8 copper-nickel composition sheet)

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