Overview of Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates
Composition: Nickel alloy composite plates typically involve a layer or layers of nickel alloy bonded with other materials like ceramics, superalloys, or polymer composites. The combination aims to leverage the strengths of each component, resulting in a plate with superior properties compared to its individual parts.
Manufacturing Process: Fabrication methods for these plates may include hot pressing, explosive bonding, or advanced welding techniques to ensure a strong bond between the different materials while preserving their respective properties.
Features of Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates
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High-Temperature Resistance: Nickel alloys inherently possess excellent heat resistance, and when combined with appropriate composite materials, these plates can withstand extreme temperatures without losing their structural integrity.
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Superior Corrosion Resistance: Nickel alloys are well-known for their corrosion-resistant properties, which are further enhanced when combined with corrosion-resistant composites, making these plates ideal for use in corrosive environments.
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Enhanced Mechanical Properties: The composite structure can result in improved strength, stiffness, and toughness compared to conventional nickel alloys, allowing for thinner sections without compromising performance.
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Thermal Stability: Nickel alloy composite plates exhibit excellent thermal stability, maintaining their dimensions and properties across a wide temperature range.
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Customizable Properties: By altering the composition and layering of materials, manufacturers can tailor the properties of the composite to meet specific application needs, such as wear resistance or electrical conductivity.
(Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates)
Parameters of Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates
When it comes to customizing battery busbars for 32650 or 21700 batteries, the specific parameters you’ll need to consider include:
1. **Dimensions**: The dimensions should match the battery cell size, ensuring proper fit and connection. For example, for a 32650 cell, the busbar may be around 32mm x 65mm, while for a 21700, it could be around 21mm x 70mm.
2. **Material composition**: Pure nickel-copper (Ni-Cu) alloy is commonly used due to its excellent conductivity, corrosion resistance, and mechanical strength. The percentage of each element (nickel and copper) can vary, typically ranging from 60% nickel to 40% copper or vice versa.
3. **Thickness**: The thickness of the plate depends on the current capacity required and the application. Thicker plates can handle higher currents but may be more expensive. Common thicknesses range from 0.5mm to 1.5mm.
4. **Surface finish**: Smooth or finished surface is preferred for better electrical contact and to minimize corrosion. Options can include polished, tinned, or electroplated finishes.
5. **Busbar shape**: Depending on the design, it can be rectangular, U-shaped, or other configurations to accommodate multiple battery cells or facilitate easy installation.
6. **Mounting holes**: Pre-drilled mounting holes are usually provided for secure fixation to the battery pack frame.
7. **Coefficient of thermal expansion (CTE)**: This factor is important for maintaining connection integrity under temperature changes. Ni-Cu alloys have good CTE matching with battery materials.
8. **Dielectric strength**: If the busbar will be in proximity to high voltage components, it’s crucial to ensure it meets the required dielectric strength to prevent arcing.
9. **Manufacturing tolerances**: The accuracy of dimensions and flatness of the plate is essential for reliable connections.
To get a quote or detailed specifications for your customized battery busbar, it’s best to reach out to a reputable battery or electrical components manufacturer, providing them with your exact requirements and any additional specifications you might have.
(Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates)
Company Profile
Metal Clad Builders is a trusted global metal material supplier & manufacturer with over 12-year-experience in providing super high-quality metal clad and relatives products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality metal alloy clad and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates
Q: What are the common applications of nickel alloy composite plates?
A: These plates find extensive use in industries like aerospace, power generation, petrochemical, and chemical processing due to their ability to withstand high temperatures, corrosion, and stress. Applications include turbine components, heat exchangers, chemical processing equipment, and high-temperature fuel cell components.
Q: Is Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates cost-effective?
A: While initial costs may be higher than some conventional materials due to the complexity of manufacturing and the use of premium materials, their longevity, reduced maintenance requirements, and improved performance in harsh conditions often justify the investment over their service life.
Q: How is Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates fabricated to ensure quality?
A: Quality control during fabrication is crucial. Techniques like non-destructive testing (NDT) like ultrasonic inspection, X-ray, or magnetic particle testing are employed to ensure bond integrity and absence of defects. Material certification and traceability are also maintained.
Q: Is Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates difficult to machine or work with?
A: Due to the hardness and toughness of nickel alloys and the composite structure, machining and fabrication may require specialized tools and techniques. It’s important to work with experienced fabricators familiar with these materials.
Q: Can Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper platesX be repaired or refurbished?
A: Yes, depending on the extent of damage and the composite structure, repair or refurbishment may be possible. However, it’s essential to consult with experts to determine the most appropriate repair method to maintain the integrity of the composite.
(Customized battery busbar copper nickel sheet battery 32650/21700 busbar pure nickel copper plates)
